The dual-end rotary six-station CNC roller press-fitting center takes as its core modules a material hopper, a roller shell and roller shaft assembly machine, and a six-station rotary press-fitting unit for bearings, seals, and other components, thereby e
Product Introduction: Idler Roller Production Line – CNC Idler Roller Press-fitting Machine
I. Structure and Process: Modular Design, Fully Automated Process
The Idler Roller Production Line – CNC Idler Roller Press-fitting Machine uses a 6-station rotary press-fitting unit (material hopper, roller skin and idler roller shaft assembly machine, bearing/seal assembly, etc.) as its core modules, constructing an integrated production chain of "material storage → component assembly → press-fitting":
Material Hopper: Enables centralized storage and intelligent scheduling of core components such as idler roller shafts, roller skins, bearings, and seals, providing a stable material supply for subsequent processes.
Roller Skin and Idler Roller Shaft Assembly Machine: Precisely assembles roller skins and idler roller shafts, laying the foundation for subsequent press-fitting.
6-Station Rotary Press-fitting Unit: Through a rotary six-station CNC press-fitting mechanism, complex processes such as "press-fitting internal/external seals, bearings, and shaft elastic retaining rings" are integrated into a continuous process. A translational robotic arm automatically transfers workpieces between stations, completely overturning the traditional inefficient model of "multi-station dispersion and manual transfer." II. Technological Breakthroughs
This equipment achieves several technological breakthroughs in the field of idler roller press-fitting, directly addressing industry pain points:
**Press-fitting Accuracy and Automation:** Press-fitting of internal/external seals and bearings utilizes CNC positioning and pressure setting, ensuring precise press-fitting position and pressure through digital control. Components such as shaft retaining rings, which are difficult to press-fit automatically, are also automated through innovative structures, completely eliminating the errors and efficiency bottlenecks of manual press-fitting.
**Automatic Feeding and Intelligent Scheduling:** Components such as internal/external seals, bearings, and shaft retaining rings are fed by an automatic feeding device, replacing manual feeding, reducing labor intensity, and improving feeding accuracy and efficiency.
**Patented Automatic Shaft Insertion Technology:** Utilizing an automatic shaft insertion method (patented technology), mechanical automation replaces traditional manual shaft insertion, saving labor costs and increasing efficiency by 8 times, enabling idler roller shaft assembly to move from "manual-dominated" to "intelligent automation." III. Production Efficiency: One-Person Operation, Double Increase in Capacity and Quality
In one-person operation mode, the equipment achieves a high-efficiency output of ≥500 units per shift, achieving a dual breakthrough in both capacity and quality:
Capacity Dimension: Automated processes significantly reduce the production cycle, allowing a single operator to complete multi-station collaborative operations, resulting in capacity several times that of traditional manual methods.
Quality and Efficiency Dimension: CNC pressing, automatic feeding, and automatic shaft threading technologies comprehensively ensure roller quality from "precision control" to "process stability," allowing production efficiency and product quality to improve simultaneously.
IV. Industry Value: The double-end rotary six-station CNC roller pressing center is not only an "efficiency multiplier" for roller pressing processes but also a "technology engine" for industry upgrades:
Cost Reduction and Efficiency Improvement: By replacing manual labor with automation, labor costs are significantly reduced, while production efficiency and product consistency are improved, providing reliable support for enterprises to "reduce costs, improve quality, and increase efficiency." Technology Leadership: Technologies such as the patented automatic shaft threading system and the rotary six-station pressing system set a new benchmark for automation and intelligence in the idler roller pressing field, accelerating the industry's transition from "manual-driven" to "intelligent manufacturing."
The dual-end rotary six-station CNC idler roller pressing center, with its modular design, technological breakthroughs, and high-efficiency production capacity, redefines the production paradigm of idler roller pressing, helping enterprises achieve a leapfrog upgrade from "traditional manufacturing" to "intelligent manufacturing."
